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A large‐strain/high‐deformation rate model for clay‐free sand recently proposed and validated in our work [1,2], has been extended to sand containing relatively small (< 15vol.%) of clay and having various levels of saturation with water. The model includes an equation of state which represents the material response under hydrostatic pressure, a strength model which captures material behavior under elastic‐plastic conditions and a failure model which defines conditions and laws for the initiation and evolution of damage/failure in the material. The model was validated by comparing the computational results associated with detonation of a landmine in clayey sand (at different levels of saturation with water) with their computational counterparts.

The kinematic response (including plastic deformation, failure initiation and fracture) of a soft‐skinned vehicle (represented by a F800 series single‐unit truck) to the detonation of a landmine shallow‐buried in (either dry or saturated sand) underneath the vehicle’s front right wheel is analyzed computationally. The computational analysis included the interactions of the gaseous detonation products and the sand ejecta with the vehicle and the transient non‐linear dynamics response of the vehicle. A frequency analysis of the pressure versus time signals and visual observation clearly show the differences in the blast loads resulting from the landmine detonation in dry and saturated sand as well as the associated kinematic response of the vehicle. It is noted that the dominant vehicle structural response to the blast is similar to the first torsional structural mode shape obtained through an eigenvalue analysis of the system. Tailoring the vehicle modal response may result in more desirable modes of failure.

Detonation of landmines buried to different depths in water‐saturated sand is analyzed computationally using transient non‐linear dynamics simulations in order to quantify impulse loading. The computational results are compared with the corresponding experimental results obtained using the Vertical Impulse Measurement Fixture (VIMF), a structural mechanical device that enables direct experimental determination of the blast‐loading impulse. The structural‐dynamic/ballistic response of the Rolled Homogenized Armor (RHA) used in the construction of the VIMF witness plate and the remainder of the VIMF and the hydrodynamic response of the TNT high‐energy explosive of a mine and of the air surrounding the VIMF are represented using the standard materials models available in literature. The structural‐dynamic/ballistic response of the sand surrounding the mine, on the other hand, is represented using our recent modified compaction model which incorporates the effects of degree of saturation and the rate of deformation, two important effects which are generally neglected in standard material models for sand. The results obtained indicate that the use of the modified compaction model yields a substantially better agreement with the experimentally‐determined impulse loads over the use the original compaction model. Furthermore, the results suggest that, in the case of fully saturated sand, the blast loading is of a bubble type rather than of a shock type, i.e. the detonation‐induced momentum transfer to the witness plate is accomplished primarily through the interaction of the sand‐over‐burden (propelled by the high‐pressure expanding gaseous detonation by‐products) with the witness plate.

The purpose of this paper is to model a nacre-like composite material, consisting of tablets and polyurea tablet/tablet interfaces, B₄C. This composite material is being considered in the construction of the so-called backing-plate, a layer within a multi-functional/multi-layer armor system.

Considering the basic functions of the backing-plate (i.e. to provide structural support for the ceramic-strike-face and to stop a high-velocity projectile and the accompanying fragments) in such an armor system, the composite-material architecture is optimized with respect to simultaneously achieving high flexural stiffness and high ballistic-penetration resistance. Flexural stiffness and penetration resistance, for a given architecture of the nacre-like composite material, are assessed using a series of transient non-linear dynamics finite-element analyses. The suitability of the optimized composite material for use in backing-plate applications is then evaluated by comparing its performance against that of the rolled homogeneous armor (RHA), a common choice for the backing-plate material.

The results obtained established: a trade-off between the requirements for a high flexural stiffness and a high ballistic-penetration resistance in the nacre-like composite material; and overall superiority of the subject composite material over the RHA when used in the construction of the backing-plate within multi-functional/multi-layer armor systems.

This study extends the authors previous research on nacre-mimetic armor to optimize the architecture of the armor with respect to its flexural stiffness and ballistic-penetration resistance, so that these properties could be increased over the levels attained in the current choice (RHA) for the backing layer of multi-functional/multi-layer armor.

Development of military vehicles capable of surviving shallow-buried explosive blast is seldom done using full-scale prototype testing because of the associated prohibitively high cost, the destructive nature of testing, and the requirements for large-scale experimental-test facilities and a large crew of engineers committed to the task. Instead, tests of small-scale models are generally employed and the model-based results are scaled up to the full-size vehicle. In these scale-up efforts, various dimensional analyses are used whose establishment and validation requires major experimental testing efforts and different-scale models. The paper aims to discuss these issues.

In the present work, a critical assessment is carried out of some of the most important past efforts aimed at developing the basic dimensional analysis formulation for the problem of impulse loading experienced by target structures (e.g. vehicle hull) due to detonation of explosive charges buried to different depths in sand/soil (of different consistency, porosity, and saturation levels).

It was found that the analysis can be substantially simplified if only the physical parameters associated with first-order effects are retained and if some of the sand/soil parameters are replaced with their counterparts which better reflect the role of soil (via the effects of soil compaction in the region surrounding the explosive and via the effects of sand-overburden stretching and acceleration before the associated sand bubble bursts and venting of the gaseous detonation products takes place). Once the dimensional analysis is reformulated, a variety of experimental results pertaining to the total blast impulse under different soil conditions, charge configurations, charge deployment strategies, and vehicle ground clearances are used to establish the underlying functional relations.

The present work clearly established that due to the non-dimensional nature of the quantities formulated, the established relations can be utilized across different length scales, i.e. although they are obtained using mainly the small-scale model results, they can be applied at the full vehicle length scale.

Fiber-reinforced armor-grade polymer-matrix composite materials with a superior penetration resistance are traditionally developed using legacy knowledge and trial-and-error empiricism. This approach is generally quite costly and time-consuming and, hence, new (faster and more economical) approaches are needed for the development of high-performance armor-grade composite materials. One of these new approaches is the so-called materials-by-design approach. Within this approach, extensive use is made of the computer-aided engineering (CAE) analyses and of the empirically/theoretically established functional relationships between an armor-grade composite-protected structure, the properties of the composite materials, material microstructure (as characterized at different length-scales) and the material/structure synthesis and fabrication processes. The paper aims to discuss these issues.

In the present work, a first step is made toward applying the materials-by-design approach to the development of the armor-grade composite materials and protective structures with superior ballistic-penetration resistance. Specifically, CAE analyses are utilized to establish functional relationships between the attributes/properties of the composite material and the penetration resistance of the associated protective structure, and to identify the combination of these properties which maximize the penetration resistance. In a follow-up paper, the materials-by-design approach will be extended to answer the questions such as what microstructural features the material must possess in order for the penetration resistance to be maximized and how such materials should be synthesized/processed.

The results obtained show that proper adjustment of the material properties results in significant improvements in the protective structure penetration resistance.

To the authors’ knowledge, the present work is the first reported attempt to apply the materials-by-design approach to armor-grade composite materials in order to help improve their ballistic-penetration resistance.

The purpose of this paper is to discuss the recently developed multi-physics computational model for the conventional Gas Metal Arc Welding (GMAW) joining process that has been upgraded with respect to its predictive capabilities regarding the spatial distribution of the mechanical properties controlling the ballistic limit (i.e. penetration resistance) of the weld.

The original model consists of five modules, each dedicated to handling a specific aspect of the GMAW process, i.e.: electro-dynamics of the welding-gun; radiation-/convection-controlled heat transfer from the electric arc to the workpiece and mass transfer from the filler-metal consumable electrode to the weld; prediction of the temporal evolution and the spatial distribution of thermal and mechanical fields within the weld region during the GMAW joining process; the resulting temporal evolution and spatial distribution of the material microstructure throughout the weld region; and spatial distribution of the as-welded material mechanical properties. The model is upgraded through the introduction of the sixth module in the present work in recognition of the fact that in thick steel GMAW weldments, the overall ballistic performance of the armor may become controlled by the (often inferior) ballistic limits of its weld (fusion and heat-affected) zones.

The upgraded GMAW process model is next applied to the case of butt-welding of MIL A46100 (a prototypical high-hardness armor-grade martensitic steel) workpieces using filler-metal electrodes made of the same material. The predictions of the upgraded GMAW process model pertaining to the spatial distribution of the material microstructure and ballistic-limit-controlling mechanical properties within the MIL A46100 butt-weld are found to be consistent with general expectations and prior observations.

To the authors’ knowledge, the present work is the first reported attempt to establish, using computational modeling, functional relationships between the GMAW process parameters and the mechanical properties controlling the ballistic limit of the resulting weld.

A nonlinear‐dynamics transient computational analysis of the explosion phenomena associated with detonation of 100g of C4 high‐energy explosive buried at different depths in sand is carried out using the AUTODYN computer program. The results obtained are compared with the corresponding experimental results obtained in Ref. [1]. To validate the computational procedure and the materials constitutive models used in the present work, a number of detonation‐related phenomena such as the temporal evolutions of the shape and size of the over‐burden sand bubbles and of the detonation‐products gas clouds, the temporal evolutions of the side‐on pressures in the sand and in air, etc. are determined and compared with their experimental counterparts. The results obtained suggest that the agreement between the computational and the experimental results is reasonable at short postdetonation times. At longer post‐detonation times, on the other hand, the agreement is less satisfactory primarily with respect to the size and shape of the sand crater, i.e. with respect to the volume of the sand ejected during explosion. It is argued that the observed discrepancy is, at least partly, the result of an inadequacy of the generic materials constitutive model for the sand which does not explicitly include the important effects of the sand particle size and the particle size distribution, as well as the effects of moisture‐level controlled inter‐particle friction and cohesion. It is further shown that by a relatively small adjustment of the present materials model for sand to include the potential effect of moisture on inter‐particle friction can yield a significantly improved agreement between the computed and the experimentally determined sand crater shapes and sizes.

A series of all-atom molecular-level computational analyses is carried out in order to investigate mechanical transverse (and longitudinal) elastic stiffness and strength of p-phenylene terephthalamide (PPTA) fibrils/fibers and the effect various microstructural/topological defects have on this behavior. The paper aims to discuss these issues.

To construct various defects within the molecular-level model, the relevant open-literature experimental and computational results were utilized, while the concentration of defects was set to the values generally encountered under “prototypical” polymer synthesis and fiber fabrication conditions.

The results obtained revealed: a stochastic character of the PPTA fibril/fiber strength properties; a high level of sensitivity of the PPTA fibril/fiber mechanical properties to the presence, number density, clustering and potency of defects; and a reasonably good agreement between the predicted and the measured mechanical properties.

When quantifying the effect of crystallographic/morphological defects on the mechanical transverse behavior of PPTA fibrils, the stochastic nature of the size/potency of these defects was taken into account.

The purpose of this paper is to develop multi-physics computational model for the conventional gas metal arc welding (GMAW) joining process has been improved with respect to its predictive capabilities regarding the spatial distribution of the mechanical properties (strength, in particular) within the weld.

The improved GMAW process model is next applied to the case of butt-welding of MIL A46100 (a prototypical high-hardness armor-grade martensitic steel) workpieces using filler-metal electrodes made of the same material. A critical assessment is conducted of the basic foundation of the model, including its five modules, each dedicated to handling a specific aspect of the GMAW process, i.e.: first, electro-dynamics of the welding-gun; second, radiation/convection controlled heat transfer from the electric arc to the workpiece and mass transfer from the filler-metal consumable electrode to the weld; third, prediction of the temporal evolution and the spatial distribution of thermal and mechanical fields within the weld region during the GMAW joining process; fourth, the resulting temporal evolution and spatial distribution of the material microstructure throughout the weld region; and fifth, spatial distribution of the as-welded material mechanical properties.

The predictions of the improved GMAW process model pertaining to the spatial distribution of the material microstructure and properties within the MIL A46100 butt-weld are found to be consistent with general expectations and prior observations.

To explain microstructure/property relationships within different portions of the weld, advanced physical-metallurgy concepts and principles are identified, and their governing equations parameterized and applied within a post-processing data-reduction procedure.